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Six Sigma - Power Ebook- Comprehensive

Six Sigma - Power Ebook- Comprehensive

Table of Contents:

 

Part 1: Six Sigma - Introduction

 

  • Six Sigma - Introduction

  • What is Six Sigma ?

  • What Six Sigma is Not ?

  • Understanding Sigma Levels

  • Six Sigma Methodology

  • Six Sigma Concepts

  • Characteristics of Six Sigma

  • Cost of Poorly Performing Processes

  • Motorola Six Sigma Story

  • Operational Benefits of Six Sigma

  • Six Sigma as a Strategic Tool

  • What is Six Sigma Plus ?

 

Part 2: Six Sigma - Define Phase

 

  • Six Sigma Project

  • Deliverables at the end of Define Phase

  • Step 1: Collect and Review Information

  • Step 2: Defining a Scope for Your Project

  • Step 3: Defining the Problem Statement

  • Goal Statement & Problem Statement

  • Tips for Writing Effective Statements

  • Step 4: Develop a Business Case

  • Step 5: Assembling the Project Charter

  • What are Metrics ?

  • Need for Operational Definition of Metrics

  • What is Primary Metric(s) ?

  • What is Secondary Metric(s) ?

  • Measuring the Financial Benefits

  • What is Project Risk ?

  • Project Risk Assessment Matrix

  • What is a Project Schedule ?

 

Part 3:  Six Sigma - Measure Phase

 

  • Introduction to Measure Phase

  • Outputs in the Measure Phase

  • What is a Detailed Process Map ?

  • How to Create a Detailed Process Map ?

  • Identify the Vital Few Inputs

  • Characteristics of Data

  • Different types of Data

  • Data Shapes & Characteristics of Shapes

  • Data Collection Plan

  • Data Sampling Techniques

  • Understanding Measurement Error

  • Importance of Measurement Systems Analysis

  • Causes of Measurement Variation

  • Accuracy vs. Precision

  • Linearity and Resolution

  • Steps Involved in Conducting a Measurement System Analysis

 

Part 4: Six Sigma - Analyze Phase

 

  • Introduction to Analyze Phase

  • Types of Analysis in Analyze Phase

  • What is Hypothesis Testing ?

  • Understanding the Confidence Interval

  • Selecting the Correct Hypothesis Test

  • Errors in Hypothesis Testing

  • P-Value in Hypothesis Test

  • What is Correlation Analysis ?

  • Relationships between Input and Output

  • Developing the Predictive Equation

  • Recording Inputs at Actionable Level

  • Ensuring that the Inputs are Correct

 

Part 5 : Six Sigma - Control Phase

 

  • Introduction to Control Phase

  • Feedback Based Control Systems

  • Creating & Analysing Control Charts

  • Step 1: Selecting the Correct Variables

  • Step 2: Select the Correct Sampling Plan

  • Step 3A: Control Chart - Discrete Data

  • Step 3B: Control Chart - Continuous Data

  • Non Random Patterns - Part 1

  • Non Random Patterns - Part 2

  • Closing a Six Sigma Project

  • Recording Results of Six Sigma Project

  • Handing off the Project to Process Owner

  • Conducting the Knowledge Transfer

  • Financial Benefits of Six Sigma Project

 

Part 6 : Six Sigma - Team

 

 

  • The Six Sigma Team

  • Six Sigma Team Dynamics

  • Role of Project Champion

  • Role of a Project Lead

  • Role of a Process Owner

  • Role of a Project Coach

  • Role of a Finance Certifier

  • Project Team Members

  • Specialized Knowledge Team

 

Part 7: Six Sigma - Tools

 

 

  • Check Sheet - A Basic Six Sigma Tool

  • What is Stratification ?

  • Supplier, Input, Process, Output and Customer (SIPOC) - Matrix

  • Creating a SIPOC Chart

  • How to Use a Fishbone Diagram

  • How to Draw a Fishbone Diagram

  • What is Pareto Analysis and How it is Applied in Six Sigma Projects

  • How to Create and Read a Pareto Chart ?

  • What is Scatter Plot ?

  • How to Draw a Scatter Plot

  • The 5 Why’ls Analysis

  • How to Effectively Use Five Why’s ?

  • Failure Mode and Effects Analysis (FMEA)

  • What is Analytical Hierarchy Process (AHP) and How to Use it ?

  • Voice of Customer (VOC)

  • Challenges Faced in Conducting Voice of Customer Exercise

  • What is TRIZ Matrix and How to Use it ?

  • Kano Analysis - Meaning, Application and Implications

  • What is Pugh Matrix and How to Use it ?

  • The 1.5 Sigma Shift Story

 

 

 

 

 

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